Infrastructure & Capabilities
Jayvir International - At a Glance
Jayvir International is a vertically integrated global chemical manufacturer specializing in dyes, intermediates,
pigments, and fine chemicals. With over 30 years of manufacturing expertise and a U.S.-based operation established
in 2023, we provide direct-to-client chemical supply with an emphasis on quality, compliance, and flexibility
CORE CAPABILITIES
End-to-End Manufacturing
From lab-scale development to multi-tonne production across ISO-compliant facilities in India.
Integrated QA/QC Systems
In-house analytical labs and robust quality control at every production stage.
Diverse Product Portfolio
Acid, direct, reactive, and vat dyes; organic and inorganic pigments; intermediates for APIs and agrochemicals.
Global Reach with Local Support
Acid, direct, reactive, and vat dyes; organic and inorganic pigments; intermediates for APIs and agrochemicals.
Custom Solutions
Tailored R&D to Manufacturing, flexibility in quantity and packaging size to meet specific client requirements.
Green Chemistry & Sustainability
Focus on safe, efficient, and environmentally responsible processes.
End-to-End Production Infrastructure
Dedicated manufacturing for dyes, intermediates, and APIs.
Production Capacity:
- Jayvir Chemicals: 700 metric tonnes/year
- Sister Companies: 2500–2700 metric tonnes/year
- Facility footprint: 740 m² (Maruti Organics) + 1680 m² (Jayvir Chemicals) + 2157 m² (Shree Organics) = 4577 m²
- Scalability: From grams to metric tonnes, supporting R&D to full-scale commercialization
- Personnel: 75+ combined employees across production, engineering, QC/QA, and maintenance
- Full compliance with local and international quality regulations
Manufacturing Plants Processing Capability
Jayvir International USA LLC and its sister companies are capable of handling and delivering manufacturing processes including and not limited to -
- Sulphonation
- Reduction (Catalytic and Non-Catalytic)
- Saponification/Hydrolysis
- Neutralization
- Nitration
- Crystallization
- Fusion
- Distillation (High Vacuum)
- Aeration (by CO2 or other gas purge)
- Reflux (Solvent Recovery)
- High Temperature and High Pressure Transformations
Equipment List
| Equipment | Capacity | Purpose |
| Digital Weighing Scales* | 50 - 100 Kg | Raw material weighing |
| Mud Pumps* | 5 HP | Material/sludge discharge |
| Steam & Thermopack Boilers* | 600 Kg / up to 500 KCal | Heating under high pressure |
| Reactor Vessels (Autoclave)* | 14 - 16 KL | Sulphonation, reduction, hydrolysis, slurry |
| Isolation & Holding Tanks (Jacketed)* | 6 - 18 KL | Product isolation, calibration, corrosion resist |
| Scrubbers* | Assorted | Sulphonation, reduction, isolation |
| Receiver Vessels* | 0.3 - 2 KL | Post production collection |
| Vacuum Traps* | 700 L | Process purity, equipment protection |
| Filter Presses | 24-36-60 Plates | Pressure filtration |
| Nutsche Filters | 8 - 25 KL | Filtration, washing, drying solids-liquids |
| Distillation Vessel (w/Column Condenser & Cooler) | 6 KL | Distillation, online purification |
| Centrifuges* | 48" | Solids/liquids separation, particle sizing |
| Flaker, Crusher, Pulverizer | 300 - 500 Kg/hr | Flaking, crushing, powder formation |
| Spin & Fluid Bed Dryers | Assorted | Post isolation drying |
* Multiple units available